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TRIAL Consultations and requests for developing prototypes and new products

Have an idea or technology in mind?
Leave it to Endo Manufacturing!

Endo Manufacturing has helped develop and manufacture new products
for our customers by making full use of the forging technology we have developed over the past 50 years since our founding,
and we have continued evolving our technology as needed.
With our many years of experience and extensive track record,
we help customers meet their needs and realize their ideas.

 

Contact an expert for help

PROBLEM SOLVING Here are some of the prototype and new product development issues we can solve.

1. Facing technical barriers
  • You are developing a new product but are facing technical barriers.
  • You do not want to simply have a product made, but want to work as part of a team to refine ideas and create products together.
  • Existing technology has limitations and you need a new approach.
  • You are looking for a partner who can help develop the technology your need to develop products for new markets.
  • You are struggling with technical barriers because you cannot find a company that can meet your specific requirements.
2. Improvements are needed
in the prototype stage
  • You have encountered defects during the prototype stage, and need to develop solutions.
  • You need to improve design and precision before starting mass production.
  • You want to a project that has been rejected by other companies to succeed.
3. Concerns about
quality and precision
  • Quality is inconsistent, or manufacturing precision is lacking.
  • High-precision and reliable manufacturing is required, but doing so is difficult.
  • You want to reduce the weight of a product while maintaining its strength, but are struggling with processing methods.
4. Support for special materials
and difficult processing
  • You are having trouble reducing the weight of a product or increasing its strength.
  • You are working with difficult-to-process materials, and other companies have had trouble handling them.
  • You are having trouble processing special materials such as titanium alloys and cobalt-chromium alloys.
5. Reducing costs
while increasing efficiency
  • You want to reduce costs without compromising quality.
  • Your manufacturing processes are inefficient, but you do not know where to start making improvements.

STRENGTHS Our strengths in prototype and new product development

Consistent support for everything from prototyping to mass production

Reaching the proper balance between precision and cost is important from the prototype stage. Mass production also requires consistent quality and delivery times. Endo Manufacturing provides integrated services covering everything from prototyping to mass production, so that your project can proceed smoothly.

Capable of handling difficult-to-process materials and high-precision parts

Endo Manufacturing’s forging technology helps with difficult-to-process materials such as titanium alloys and cobalt-chromium alloys, as well as parts that require high precision. Our advanced technical skill allows us to handle materials and parts that are difficult for other companies to handle.

Technical solutions tailored to customer needs

We can propose technical solutions tailored to your needs. When developing a new product, we propose the optimal manufacturing and processing methods, and establish reliable manufacturing processes. We will work with you to find a solution, even when faced with technical barriers.

Endo Manufacturing’s technologies
and expertise are utilized in a wide range of industries

Automotive industry

Part precision enhancement, lighter and stronger parts
(connecting rods, gears, wheel hubs, etc.)

Aerospace industry

High-precision/strength parts, weight reduction technology, parts requiring strict quality control
(engine parts)

Medical device industry

Medical parts requiring high precision and strength
(implants, surgical tools, etc.),
support for difficult-to-process materials
(titanium alloys, cobalt-chromium alloys)

Railroad industry

High-strength and durable parts
(hydraulic dampers for vehicles, piston rods, etc.)

Energy industry

High-durability parts

Construction machinery industry

Manufacturing of high-strength and large parts
(hydraulic cylinder components, joint parts)

Agricultural equipment industry

High-strength/durability parts
(axles, arm parts, connecting rods, etc.)

Sporting goods industry

Golf clubs, outdoor gear, and other parts that require strength and comfort

Precision equipment industry

High-precision metal parts and small parts
(printer parts, sensors, metal belts, motor parts, etc.)

CASE Development case

Request New product/technology development
Customer Major OA device manufacturer
Development background We received a request to fabricate parts for a metal fusing system.
In developing higher performance products, the customer hoped to reduce startup time, increase printing speed, and extend product life.
Challenge The customer was considering using a metallic sleeve as a base material that could be used for a long period of time, heats up quickly and has the strength to withstand high-speed rotation under high temperatures. However, they did not have the technology to produce thin seamless sleeves at high precision and high quality.
Development approach
  • After much research, we came up with the idea of combining our proprietary spinning process technology with existing warm deep drawing technology. We developed “Metal Sleeve,” a metal seamless sleeve with unparalleled thinness.
  • We developed proprietary processing equipment for the spinning process. Stainless steel is processed as thin as possible while maintaining high precision in thickness and shape. It can also be used for mass production.
  • The process was patented in Japan, the U.S., Germany, France, and the U.K.
Results Our process has been adopted by major manufacturers in Japan. We are now expanding our sales channels to OA device manufacturers inside and outside Japan.

CONTACT After submitting your request form...

  1. STEP 01.

    After reviewing the information in your request form, a representative will contact you via your registered email address or phone number.
    When we contact you, we will ask about your product specifications, manufacturing challenges, and technical concerns.

  2. STEP 02.

    We will then discuss the details and explain how to proceed. We will do our best to accommodate requests related to production line construction and prototype validation.

Request form

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    Contact us We specialize in highly difficult forging, VA/VE proposals utilizing our extensive facilities, and OEM work

    Endo Manufacturing participates in projects as a development partner proposing technologies, from the product development stage. Endo Manufacturing proposes feasible solutions while utilizing our expertise and technologies, such as optimization of manufacturing methods, material conversion proposals, mold fabrication, mass production, cost cutting, and weight reduction.