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Endo will provide you 3S: SELECTION SOLUTION SATISFACTION

Forged Orthopedic Implants

Endo Manufacturing entered the medical device field in 2009, utilizing the precision forging technology that is the origin of our company. With high quality, high precision, and short lead times, we have earned the trust of the world's medical device manufacturers.

Product lineup

  • Hip joint
  • Femoral head
  • Femoral cup
  • Trauma plate
  • Tibial tray
  • Knee and femur components etc.

Technology Cost & Short lead time Quality

1. Technology

ENDOの技術力

Net Shape Forging

At Endo Manufacturing, by using the Net Shape forging method we can form to a shape close to the finished product. As a result, this has allowed us to greatly reduce maching and reduce cost.

ネットシェイプ鍛造

Producton Process

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  • 3Dモデリング
  • 金型機械加工
  • 鍛造
  • 加工
  • 研磨
  • 検査

3D Modelling

Not only we can use CADCAM in-house, we can also make modeling proposals to customers based on our forging expertise for many years.

Machining of tooling

We can reduce lead time because we can machine toolings in house.

Equipment

  • ・Vertical Machining Center
      V55・V56/Makino Fleiss
  • ・Horizontal Machining Center
      HC-8 600/OKK
  • ・Wire Processing Machine
  • ・Surface Polishing Machine
  • ・Slot Processing Machine

Forging

Net Shape forging bears various benefits including cost reduction, lead time reduction and so on.

Equipment

  • ・Forging press / Kurimoto CFM-16
  • ・Hydraulic press 500t
  • ・Crank press / Amada 150t
  • ・Continuous heating furnace
  • ・Tumbler shot
  • ・Drum shot
  • ・Swaging machine
  • ・Vacuum heat treatment furnace
  • ・Chemical contour machine

Processing

By utilizing tooling and jigs formed in house together with 3 and 5 axis processing machines we are able to do processing of complicated shapes.

Equipment

  • ・5 axis vertical machining center
      MAM72-3VS/Matsuura Works
      MX-520/Matsuura Works
      Mikron MILL S/X400(U)/
      GF Machining Solutions
  • ・3 axis machining center
      HS650L/Sodick
      Robodrill/FANUC
      TC-R2B/brother
  • ・CNC turning center
      LB3000EX/OKUMA
      CL20A/MORI
      TC-1000/TAKISAWA

Polishing

By combining polishing by robots and by skilled craftsmen, we do high precision, beautiful surface finishing.

Equipment

  • ・Polishing robot
  • ・Manual polishing line
  • ・Centrifugal barrel polising machine
  • ・Cleaning machine

2. Cost & Short lead time

'Due to the high level of our forging process technology we are able to stably supply uniform products
that greatly reduce the cost and time of the customer's after processing. That point is highly valued by our customers.

Development, Manufacturing and Integrated Manufacturig system.

Integrated Manufacturing System

Due to our integrated in-house manufacturing system, which covers everything from CAD modeling to making toolings, designing, forging and finishing, we have the flexibility to respond promptly even to small orders of multiple products.

We have a system that enables us to produce new products or prototypes with very short lead times to respond to such demands.

3. Quality

Certain Quality

Endo Manufacturing is ISO certified and FDA registered and we have established a quality control system so we may earn the trust and satisfaction of customers from around the world.

We can continue to provide high quality products due to the daily improvement of inspection technology that utilizes high precision measurement equipment.

ISO Certification

In 2011 we acquired ISO13485 certification. This is a quality management system dedicated to the medical device field.

FDA Registration

Registered with the FDA (America's Food and Drug Admininistration) making it possible for us to engage in the production of medical devices sold in America.

医療機器の検査機械
made in Tsubame

Inspection and Analysis Equipment

  • ・Fluorescent penetrant flaw detection     machine
  • ・Three dimensional coordinate measurement     machine
      CONTURA/Tokyo Seimitsu
      DuraMax/Tokyo Seimitsu
  • ・Image dimension measurement system
      IM-6000/Keyence
      IM-7000/Keyence
  • ・Surface texture measuring instrument
      SURFCOM 1400G/Tokyo Seimitsu
  • ・Profile projector
      PJ-A300/Mitutoyo
  • ・Tensile, fatigue testing machine
      INSTRON 5967
  • ・Hydrogen analyser
      LECO H836
  • ・Inverted metallurgical     microscope
      Microscope/Sonic